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NEW YORK, March 18, 2026 /CNW/ -- REalloys Inc. (ALOY), a North American rare earth metallization company, says it has successfully demonstrated a new process for producing rare earth fluorides without hydrofluoric acid--one of the most hazardous chemicals traditionally used in rare earth processing.  Companies mentioned in this release include: REalloys Inc. (ALOY), BHP Group Limited (NYSE: BHP), Rio Tinto Group (NYSE: RIO), NioCorp Developments Ltd. (NYSE: NB), IperionX Limited (NASDAQ: IPX), Olin Corporation (NYSE: OLN).

It also comes amid a looming 2027 ban on Chinese-origin rare earth materials, as the U.S. and its allies work to rebuild rare earth processing capacity after decades of supply chain consolidation overseas.

Only a small number of companies in North America are attempting to rebuild those capabilities. REalloys is one of them.

From its metallization platform in Euclid, Ohio, the company converts rare earth oxides into finished metals and magnet alloys used by manufacturers supplying the defense industrial base and advanced industrial markets. The new fluorination technology expands that platform further upstream.

REalloys said independent laboratory testing confirmed that its HF-free process can produce metallization-grade rare earth fluoride feedstock with oxygen content of 0.34 weight percent--well below the 1 percent threshold typically required for rare earth metal production.

"Hydrofluoric acid has been necessary for rare earth metallization, until now," said Lipi Sternheim, chief executive officer of REalloys. "We believe this breakthrough can significantly reduce the environmental burden, safety risks, and costs traditionally associated with this critical step of rare earth processing while helping enable cleaner rare earth metal production in the United States."

Rare earth fluorides are the intermediate material used to produce metals such as dysprosium, terbium, and neodymium--elements that strengthen the high-performance permanent magnets used across modern defense systems, aerospace platforms, and advanced industrial technologies.

Scaled, this process could remove one of the most hazardous chemical steps from rare earth metal production while expanding the ability to manufacture these materials within North America.

Rebuilding The US Rare Earth Supply Chain-Cleaner

For years, the Western response to rare earth dependence focused on mining and separation. Mountain Pass restarted. New separation plants began appearing in North America. Oxides such as neodymium-praseodymium can now once again be produced domestically.

But oxides themselves don't power the civilian economy and the American defense industry: rare earth metal alloys do. That's the missing link in the chain that REalloys is now providing–and scaling.

That transformation--from oxide to metal--is the true industrial chokepoint. For decades, China has maintained a dominant position across nearly every stage of the rare earth supply chain.

Even when rare earth ore was mined in the United States and separated domestically, the metallurgical conversion that turns those oxides into usable metal was still performed overseas. The expertise, equipment, and operating experience migrated there over time.

Rebuilding that capability is far more complex than reopening a mine. Metallization requires tightly controlled reduction reactions, specialized high-temperature furnaces, and process control systems capable of maintaining stable yields and purity across multiple rare earth elements simultaneously. Very few facilities outside China have ever operated at a meaningful scale.

REalloys (ALOY) is attempting to rebuild that capability in North America. At its Euclid, Ohio platform, the company converts rare earth oxides into finished metals and magnet-grade alloys for manufacturers supplying the defense industrial base and advanced industrial sectors.

The newly demonstrated fluorination technology pushes that effort one step further upstream. By eliminating hydrofluoric acid from the fluorination stage, REalloys' process could remove one of the most hazardous chemical inputs historically required in rare earth metallurgy, according to the company. If scalable, it would allow the same industrial platform being expanded to rebuild Western rare earth metals capacity to operate with a materially lower environmental and safety burden. In other words, the effort to scale rare earth metallization outside China may not only restore supply--it may also produce a cleaner version of the industry as it returns.

Rare Earth Supply and Demand: A Shifting Landscape

For years, rare earth supply looked abundant because China flooded the market. That era is ending. Global demand for rare earth materials is expected to multiply in the coming decades as electrification, defense modernization and advanced manufacturing expand simultaneously. Many industry forecasts project demand doubling or tripling by the 2030s and rising several-fold again by mid-century.

At the same time, China now consumes the majority of the rare earths it produces. Roughly 60 percent of Chinese supply is absorbed domestically by electric vehicle manufacturing, wind turbines, robotics, consumer electronics, and advanced industrial production. As those industries grow, China's surplus available for export continues to shrink. Which means the world is entering a very different rare earth market than the one that existed a decade ago.

As demand rises and the surplus buffer of available supply contracts, Western manufacturers and governments have placed increasing focus on rebuilding domestic and allied supply chains for these materials.

When China previously restricted rare earth exports, the shock moved through supply chains almost immediately. Industrial users--from automotive manufacturers to electronics producers--found themselves scrambling for materials that had quietly become essential to modern manufacturing. And the exposure goes far beyond defense contractors.

Permanent magnet motors used in electric vehicles rely on rare earth elements to deliver the efficiency and performance required by next-generation EV platforms. At the same time, the rapid build-out of cloud and artificial intelligence infrastructure is driving demand for advanced cooling systems, robotics, and automation equipment that also rely on rare earth magnets.

Rare earth materials now underpin two of the fastest-growing industrial sectors on the planet: electrification and digital infrastructure. Yet the Western world built almost no strategic buffer for them. The 2027 deadline has added urgency to those efforts.

Beginning January 1, 2027, new U.S. defense procurement rules will prohibit Chinese-origin rare earth materials from entering the American defense supply chain--across every stage, from mining and refining to metallization and magnet production. Every defense contractor in the country will need a qualified, non-Chinese source of supply.

This explains why the small number of companies rebuilding rare earth metals capacity outside China suddenly matters far more than it did only a few years ago.

Other resource companies to keep an eye on:

BHP Group (BHP) has sharpened its portfolio focus around so-called "future-facing commodities," prioritizing copper and nickel as structural demand drivers while reducing legacy exposure to thermal coal and petroleum. Its attempted acquisition of Anglo American underscored management's willingness to pursue transformative scale in copper, even though the transaction did not ultimately proceed.

The company continues investing heavily in Escondida in Chile, the world's largest copper mine, extending mine life through concentrator upgrades and resource conversion. In the United States, BHP remains a joint venture partner with Rio Tinto on the Resolution Copper project in Arizona, a deposit that could materially increase domestic copper supply if permitted.

Rio Tinto Group (RIO) is broadening its portfolio beyond its historic reliance on iron ore by expanding into lithium and copper. The acquisition of Arcadium Lithium materially increased Rio's exposure to battery raw materials and diversified risk away from the politically complex Jadar project in Serbia.

At the same time, the underground ramp-up at Oyu Tolgoi in Mongolia is progressing toward steady-state production, with the asset expected to become one of the largest new sources of copper globally. In North America, Rio continues development work on Resolution Copper alongside BHP, though permitting timelines remain a key variable.

NioCorp Developments (NB) is the primary developer of the Elk Creek Project in southeast Nebraska, which is poised to become the most significant domestic source of Niobium, Scandium, and Titanium in North America. Following the launch of the White House and EXIM Bank's "Project Vault" initiative in February 2026, a strategic effort to build a U.S. Strategic Critical Minerals Reserve, NioCorp has moved into the national spotlight as a foundational security asset.

Operationally, the company has transitioned from exploration to active development, with its Board of Directors approving the official start of the Mine Portal Project in early 2026. This $44.6 million initiative marks the beginning of physical construction at the site, supported by recent drill results that confirmed high-grade mineralization.

IperionX (IPX) is disrupting the global titanium industry by re-shoring production to the United States using its patented HAMR™ and HSPT technologies. Unlike the traditional, high-cost "Kroll process" utilized in China and Russia, IperionX's method allows for the production of low-carbon, high-performance titanium components using 100% recycled titanium scrap as feedstock.

The company has established partnerships with key customers in the defense and automotive industries, including a prototype purchase order from American Rheinmetall to produce lightweight titanium components. These titanium parts offer a 45% weight reduction over steel, improving performance across a range of vehicle and industrial applications. IperionX has received over $47 million in funding from the U.S. Department of Defense and is currently expanding its Virginia facility to meet growing demand from government and commercial customers, including major automakers like Ford, who are seeking to lighten vehicle frames without compromising structural integrity.

Olin Corporation (OLN) serves as the "indispensable utility" for the entire Western critical minerals and rare earth processing industry. As the world's leading producer of chlor-alkali products, Olin provides the massive volumes of hydrochloric acid and caustic soda required to separate rare earth elements and purify lithium brine. In early 2026, Olin intensified its "Beyond250" structural cost-reduction program, targeting over $120 million in annual savings to maintain its competitive edge as the primary chemical supplier to the "Battery Belt" refineries currently coming online across North America.

While Olin faces the typical headwinds of a cyclical commodity market, its 2026 strategy has pivoted toward long-term, high-margin supply agreements with domestic mineral processors who require "just-in-time" chemical logistics. The company's sprawling infrastructure in the U.S., combined with its expansion into Brazil and Europe, allows it to act as the "picks and shovels" play for the energy transition.

By. James Stafford

Oilprice Intelligence brings you the inside view on where the next gains will come from, breaking down the market's biggest growth driver with analysis from veteran oilmen and experts. Click here to get this crucial intel for free

Important Disclosure: The owner of Oilprice.com owns shares and/or stock options of the company and therefore has an incentive to see the company's stock perform well. We encourage you to conduct your own due diligence and seek the advice of your financial advisor or broker before investing.

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This publication contains forward-looking statements, including statements regarding expected continual growth of the featured companies and/or industry. The Publisher notes that statements contained herein that look forward in time, which include everything other than historical information, involve risks and uncertainties that may affect the companies' actual results of operations. Factors that could cause actual results to differ include, but are not limited to, changing governmental laws and policies concerning, among other things, recreational and medical cannabis sales, success of the company's proprietary technology, the size and growth of the market for the company's products and services, the company's ability to fund its capital requirements in the near term and long term, pricing pressures, etc. 

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Neither the author nor the publisher, Oilprice.com, was paid to publish this communication concerning REalloys (ALOY). The owner of Oilprice.com owns shares and/or stock options of the featured company and therefore has an incentive to see the featured company's stock perform well. The owner of Oilprice.com may buy or sell shares of the featured company at any time including at or near the time you receive this communication. This share ownership should be viewed as a major conflict with our ability to be unbiased. This is why we stress that you conduct extensive due diligence as well as seek the advice of your financial advisor or a registered broker-dealer before investing in any securities.

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This press release was distributed on behalf of REalloys (ALOY)

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NEW YORK, March 13, 2026 /CNW/ -- Access to rare earths has become a central challenge for advanced defense systems, high-performance manufacturing, and next-generation energy technologies. REalloys (ALOY) is already operating in the most strategic segment of that chain, converting heavy rare earth materials into high-performance magnets and alloys inside the United States.  REalloys Inc. (ALOY), Albemarle Corporation (NYSE: ALB), Rio Tinto Group (NYSE: RIO), NioCorp Developments (NASDAQ: NB), FMC Corporation (NYSE: FMC), IperionX (NASDAQ: IPX).

For Washington, the challenge is not geology -- it's processing. Many Western companies are still in early exploration or planning stages. REalloys, by contrast, runs a functioning facility in Euclid, Ohio, where heavy rare earth feedstock is refined and transformed into specialized alloys required for defense and advanced industrial use. By keeping processing onshore, the company addresses the offshore refining bottleneck that has long left U.S. supply chains exposed to foreign supply disruptions.

REalloys bridges the gap between separated oxides and the metal inputs required to produce high-performance magnets used across aerospace, defense, energy, and industrial applications, already supplying qualified materials under U.S. Department of Defense contracts as domestic sourcing rules tighten.

Rare earth magnets sit at the end of this chain -- the high-performance components that enable advanced aircraft systems, EV drivetrains, satellites, and critical industrial infrastructure. Many of the technologies built by major U.S. manufacturers depend on high-performance rare earth magnets that allow motors, cooling systems, and precision components to operate efficiently under demanding conditions.

REalloys occupies the pivotal step just before that final assembly, converting separated oxides into the specialized metals and alloys magnet manufacturers depend on. As U.S. sourcing rules tighten, the company is already delivering qualified materials under Department of Defense contracts, positioning it as an operational link in America's domestic rare earth supply chain.

What the DoD Needs, And Why It's Urgent

The U.S. military is actively partnering with REalloys for rare earth metals and alloys that feed into current operational programs. The company manufactures defense-specification metal and alloy domestically, built to the exact chemistry already embedded in active program supply chains. When procurement rules shift in 2027 and Chinese-origin material is disqualified, REalloys' output stays compliant with zero reformulation required. No other supplier in North America is currently producing the same grade of qualified heavy rare earth metals and alloys.

Heavy rare earths are what enable advanced aerospace and industrial platforms to perform reliably under demanding conditions. Dysprosium and terbium are blended into magnet alloys specifically to maintain magnetic performance as temperatures climb and vibration intensifies -- making them essential, not optional, inputs for high-performance applications.

REalloys' Position in the Rare Earth Supply Chain

Cut through the noise, and the domestic rare earth picture narrows quickly. The vast majority of U.S.-based players remain stuck in the early stages -- mining, oxide separation, pilot programs, and slide decks. REalloys sits at the opposite end of the value chain, occupying the downstream processing stage where supply chains are either real or they aren't.

The company holds a signed commercial processing and long-term offtake deal with the Saskatchewan Research Council (SRC), anchored to the SRC Rare Earth Processing Facility in Saskatoon. That agreement gives REalloys (ALOY) access to 80% of the facility's upgraded annual output under a cost-plus pricing structure. Heavy rare earth production from the expanded facility is on track to come online in early 2027 -- a milestone that would make REalloys the sole commercial-scale North American source of dysprosium and terbium oxides.

To support that expansion, the company is investing roughly US$21 million to boost heavy rare earth processing throughput by approximately 300%, while also lifting light rare earth (NdPr) capacity by 50%. Target output includes up to 30 tonnes of dysprosium oxide, 15 tonnes of terbium oxide, and 400 tonnes per year of high-purity NdPr metal -- with NdPr scaling to 600 tonnes annually once the expansion wraps up. Initial production is expected early next year.

Building a Diversified Feedstock Pipeline

Letters of intent are already in place covering feedstock supply from Kazakhstan, Brazil, and Greenland.

In Kazakhstan, REalloys has locked in a non-binding long-term offtake deal with AltynGroup covering rare earth feedstock that includes both light and heavy elements -- dysprosium and terbium among them. Critically, that material flows straight into the company's U.S.-based metals and alloy production rather than being shipped offshore for processing.

On the Brazilian side, a signed offtake memorandum with St George Mining provides potential access to as much as 40% of rare earth output from the Araxá project, pending finalization of definitive terms.

And in Greenland, a 10-year offtake arrangement -- currently at the LOI stage -- would deliver up to 15% of annual rare earth concentrate production from the Tanbreez project.

All of these supply streams ultimately point toward one customer: the U.S. Department of Defense.

The Euclid, Ohio Processing Hub

REalloys' facility in Euclid, Ohio is built to take separated rare earth oxides and reduce them into metal under controlled atmospheric conditions, then alloy the resulting material into compositions suitable for magnet production. The same metallurgical workflow handles both light and heavy rare earths, including dysprosium and terbium. What comes out the other end is pre-alloyed metal -- chemistry locked in early in the process and maintained within the narrow tolerances that qualified magnet producers require. Functionally, Euclid occupies the critical space between oxide separation and finished magnet assembly, the exact point where rare earth materials transition from intermediates into production-ready inputs.

The finished product moves through standard commercial channels and feeds directly into magnets and components destined for DoD programs.

Rebuilding a Lost Capability Under Pressure

For the first time in a generation, the United States is attempting to reconstruct its rare earth processing infrastructure -- a critical undertaking as tightening export policies from China create new pressure on domestic supply chains across both industrial and defense sectors.

The core problem is deceptively simple: outside of China, virtually no one can convert rare earth oxides into finished metal at industrial scale. That conversion step is precisely where Western supply chains went dark decades ago.

That bottleneck extends beyond defense programs. It also affects supply chains supporting a broad range of technology and industrial sectors that rely on high-performance rare earth magnets for electric vehicles, energy systems, and advanced computing infrastructure.

The Center for Strategic and International Studies (CSIS) has flagged rare earth metallization and alloying as the weakest and hardest-to-restore link in any non-Chinese supply chain. In CSIS's assessment, metal and alloy production represents an experience-based bottleneck -- a capability that resists shortcuts, even when capital is abundant. Metallization expertise is accumulated through sustained operational history, not assembled on a timeline. Reaching consistent, magnet-grade quality can take years, sometimes decades. You can fast-track a mine. You cannot fast-track metallization.

This is exactly where REalloys (ALOY) operates. While the rest of the Western rare earth sector largely tops out at oxide production or pilot-stage separation, the Euclid facility is running the conversion process that CSIS singles out as the most difficult to replicate. Oxides go in, metal comes out, alloys are formulated, and chemistry stays within specs that downstream buyers have already qualified. This isn't a future capability -- it's an active one, running inside a U.S. facility and feeding usable material into defense and magnet supply chains today.

Other companies to watch as the rare earth race heats up:

Albemarle Corporation (ALB) remains the largest publicly traded lithium producer globally, with a geographically diversified asset base spanning Australian hard-rock spodumene operations, Chilean brine production in the Salar de Atacama, and the Silver Peak facility in Nevada ,  currently the only active U.S. lithium brine operation.

Following the lithium price correction that extended through 2024–2025, Albemarle has shifted decisively toward capital discipline. The company has slowed portions of its expansion pipeline, reduced operating costs, and prioritized high-margin conversion capacity rather than pure volume growth.

Rio Tinto Group (RIO) is broadening its portfolio beyond its historic reliance on iron ore by expanding into lithium and copper. The acquisition of Arcadium Lithium materially increased Rio's exposure to battery raw materials and diversified risk away from the politically complex Jadar project in Serbia.

At the same time, the underground ramp-up at Oyu Tolgoi in Mongolia is progressing toward steady-state production, with the asset expected to become one of the largest new sources of copper globally. In North America, Rio continues development work on Resolution Copper alongside BHP, though permitting timelines remain a key variable.

NioCorp Developments (NB) is the primary developer of the Elk Creek Project in southeast Nebraska, which is poised to become the most significant domestic source of Niobium, Scandium, and Titanium in North America. Following the launch of the White House and EXIM Bank's "Project Vault" initiative in February 2026, a strategic effort to build a U.S. Strategic Critical Minerals Reserve, NioCorp has moved into the national spotlight as a foundational security asset.

Operationally, the company has transitioned from exploration to active development, with its Board of Directors approving the official start of the Mine Portal Project in early 2026. This $44.6 million initiative marks the beginning of physical construction at the site, supported by recent drill results that confirmed high-grade mineralization.

FMC Corporation (FMC) has undergone a profound structural shift, evolving from a diversified industrial conglomerate with deep roots in defense and lithium into a focused agricultural sciences powerhouse. Historically, FMC was a major defense contractor, famously developing the M113 Armored Personnel Carrier and the Bradley Fighting Vehicle; however, the company divested its defense systems and gold mining interests in the late 1990s to prioritize its high-margin chemical and crop protection segments.

In more recent years, FMC's "energy transition" narrative centered on its lithium business, which was vital for the high-performance batteries used in modern military hardware and electric vehicles. This exposure ended in 2018 with the full spin-off of Livent (now part of RIO), effectively removing FMC's direct ties to the critical mineral supply chain.

IperionX (IPX) is disrupting the global titanium industry by re-shoring production to the United States using its patented HAMR™ and HSPT technologies. Unlike the traditional, high-cost "Kroll process" utilized in China and Russia, IperionX's method allows for the production of low-carbon, high-performance titanium components using 100% recycled titanium scrap as feedstock. By early 2026, the company has scaled its Titanium Manufacturing Campus in Virginia to a production capacity of 1,400 metric tonnes per year, achieving a significant "EBITDA inflection point" as it begins fulfilling commercial orders for aerospace and defense giants.

The company has solidified its status as a critical defense partner, recently securing a prototype purchase order from American Rheinmetall to produce lightweight titanium components for U.S. Army heavy ground combat systems.

By. Josh Owens

Oilprice Intelligence brings you the inside view on where the next gains will come from, breaking down the market's biggest growth driver with analysis from veteran oilmen and experts. Click here to get this crucial intel for free

Important Disclosure: The owner of Oilprice.com owns shares and/or stock options of the company and therefore has an incentive to see the company's stock perform well. We encourage you to conduct your own due diligence and seek the advice of your financial advisor or broker before investing.

FORWARD LOOKING STATEMENTS

This publication contains forward-looking statements, including statements regarding expected continual growth of the featured companies and/or industry. The Publisher notes that statements contained herein that look forward in time, which include everything other than historical information, involve risks and uncertainties that may affect the companies' actual results of operations. Factors that could cause actual results to differ include, but are not limited to, changing governmental laws and policies concerning, among other things, recreational and medical cannabis sales, success of the company's proprietary technology, the size and growth of the market for the company's products and services, the company's ability to fund its capital requirements in the near term and long term, pricing pressures, etc.

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Neither the author nor the publisher, Oilprice.com, was paid to publish this communication concerning REalloys (ALOY). The owner of Oilprice.com owns shares and/or stock options of the featured company and therefore has an incentive to see the featured company's stock perform well. The owner of Oilprice.com may buy or sell shares of the featured company at any time including at or near the time you receive this communication. This share ownership should be viewed as a major conflict with our ability to be unbiased. This is why we stress that you conduct extensive due diligence as well as seek the advice of your financial advisor or a registered broker-dealer before investing in any securities.

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